ANDON DROID-LEAN MANUFACTURING

ANDON DROID enable rapid response to production breakdown with escalation syst.

STARTING / CONFIGURING WITH ANDON ANDROID ( You can see also http://andondroid.blogspot.fr/)

TO CONFIGURE ANDON DROID :

HARDWARE :

1x MASTER DROID ( Phone or android tablet with SIM card if you want to use SMS )

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Min 1x ALERT DROID ( Phone or android tablet with SIM card if you want to use SMS )

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Min 1x SUPPORT DROID ( Phone or android tablet with SIM card if you want to use SMS )

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1) CONFIGURING MASTER DROID

1-1) MASTER DROID description

add screenshot+description

1-2) Choose the the device you want to use like MASTER DROID

Connect the device to internet.

1-3) Install Android application

ANDON DROID-LEAN MANUFACTURING from Google Play

Link : ANDROID DROID APPLICATION ON GOOGLE PLAY

1-4) Setting

In INITIAL SETTING Select option Are you MASTER DROID ?

Press the green BUTTON :PLEASE VALIDATE

2) CONFIGURING ALERT DROID

2-1) ALERT DROID description

add screenshot+description

2-2) Choose the the device you want to use like ALERT DROID

Connect the device to internet.

2-3) Install Android application

ANDON DROID-LEAN MANUFACTURING from Google Play

Link : ANDROID DROID APPLICATION ON GOOGLE PLAY

2-4) Setting

In INITIAL SETTING Select option Are you ALERT DROID ?

Then select if you want to use WIFI or SMS

If you chose WIFI then you must get IP value of MASTER DROID (in MASTER DROID go to setting /general and read "Your IP in ANDON DROID )

If you chose SMS then you must get the phone number of MASTER DROID

Press the green BUTTON :PLEASE VALIDATE

3) CONFIGURING SUPPORT DROID

3-1) SUPPORT DROID description

add screenshot+description

3-2) Choose the the device you want to use like SUPPORT DROID

Connect the device to internet.

3-3) Install Android application

ANDON DROID-LEAN MANUFACTURING from Google Play

Link : ANDROID DROID APPLICATION ON GOOGLE PLAY

3-4) Setting

In INITIAL SETTING Select option Are you SUPPORT DROID?

Then select if you want to use WIFI or SMS

If you chose WIFI then you must get IP value of MASTER DROID (in MASTER DROID go to setting /general and read "Your IP in ANDON DROID )

If you chose SMS then you must get the phone number of MASTER DROID

Press the green BUTTON :PLEASE VALIDATE

NOW INSTALLATION IS FINISHED , LET S CONFIGURE TEAM'S NAME ,SECTORS AND ESCALATION

4) CONFIGURING SECTORS

Take your MASTER DROID and start ANDON DROID APPLICATION

4-1) Go to the screen "Team"

Here you should see all the devices connected to ANDON DROID

By pressing on the devices you can give it a Friendly Name .

4-2) Go to the screen "Sector "

By pressing + , you can create a sector . Example : Quality, Logistic,Maintenance ,Logistic1,Logistic2 ,...

By pressing on the scetor you can delete it .

4-3) Go to the screen "Ecalation"

By pressing + , you can create an escalation level .

By pressing on the escalation you can delete it .

4-4) Go to the screen "Running"

Here , You can see all running alert

Andon (Japanese: アンドン or あんどん or 行灯) is a manufacturing term referring to a system to notify management, maintenance, and other workers of a quality or process problem. The centerpiece is a device incorporating signal lights to indicate which workstation has the problem. The alert can be activated manually by a worker using a pullcord or button, or may be activated automatically by the production equipment itself.

An Andon System is one of the principal elements of the Jidoka quality-control method pioneered by Toyota as part of the Toyota Production System and therefore now part of the Lean approach.[1][2] It gives the worker the ability, and moreover the empowerment, to stop production when a defect is found, and immediately call for assistance. Common reasons for manual activation of the Andon are part shortage, defect created or found, tool malfunction, or the existence of a safety problem. Work is stopped until a solution has been found.